Monday, November 1, 2010

Developmental Work

Orthographic

Side

Top

Front

Exploded Isometric



Rendered Isometric


Plan of Procedures

Supply List
Item
Description
QTY
Size
Remarks
1
Epoxy
1
½ lb
sealing
2
Sandpaper
X
X
Material reduction

Tools & Equipment List
Item
Description
Use
1
Cordless Drill
Preparing holes for the screws
2
Screwdriver
Screwing screws for the attachment of the aluminum body into the HDPE skids
3
GTAW welding torch with various electrodes, cups, collets, and gas diffusers
Welding the edges of the aluminum body
4
Band saw with cross cut carbide blade
Cutting the aluminum frame
5
Scroll saw
Cutting the HDPE

Material List
Item
Description
QTY
Size
Remarks
1
Grade 5052 10 Gage Aluminum Sheet
1
24”X48”
Aluminum body
2
HDPE Natural Sheet
1
1”X24”X48”
skids

Assembly Steps

1. Gather the materials and tools.
2. Cut the aluminum sheet into the flat shape designated in the drawing of the body.
3. Cut the two chamber walls from the aluminum sheet.
4. Bend the edges of the flat to form the body.
5. Seal the dry chamber with epoxy.
6. Weld the dry chamber.
7. Weld the wet chamber.

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